Fully automatic
hardness testing plant
with test point preparation

HBW 10/3000, HBW 5/750, HRC

Test methods & load application

Test methods variants

60 kg
3000 kg
Brinell

Brinell

DIN EN ISO 6506, ASTM E-10

  • HBW 5/750
  • HBW 10/3000
Rockwell

Rockwell

DIN EN ISO 6508, ASTM E-18

  • HRC

Integrated conversions:
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E140

Fully automatic
test point preparation

with exact milling depth adjustment

A strong partnership

A strong partnership

Advantages for the customer:
- All-in-one supplier - "all from one source"
- long standing experience in automation
- long standing experience in
  hardness testing
- fitted complete solutions
- short cycle times
- solution finding with customer
- increased efficiency
- professional service
- made in Austria

Application area

Application area

Industry:
smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation

Workpieces:
rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

Highlights

Highlights

- standardized Brinell- and Rockwell
  methods acc. to EN ISO and ASTM
- fully automatic hardness testing cycle
- fully automatic image analysis with
  brightness adjustment
- applicable as inline solution in heavy
  laboratory construction
- fully automatic test point preparation
- exact milling depth adjustment

Big test room concept

- latest technology, innovative design
- test room for transport and magazine
  catch developable
- for loading the work pieces from above the
  test unit moves out of the feeding zone
- work piece loading possible from 5 sides
- test room
  max. height 1600 mm
  vertical path 800 mm
  throat depth 650 mm

Control Software Qpix T12

Control Software Qpix T12

- Siemens S7-control
- Joystick for manual axis movement
- execution acc. to European CE-directive
- all axis servo controlled
- ringlight in bright- and dark field process
- quick auto focus
- possibility for manual 2nd test
- 12" touch screen display
- Windows 7 integrated

 

Data management

Data management

- numerous statistic functions:
  bar graph, progression, histogram
- exporting of measurement value list as
  "Excel" (CSV)
- A4 test protocol as PDF / direct print-out
- data storage on USB stick
- data link to ERP system and database
- order registration
- target value taking over
- actual value forwarding

Options

Options

- marking via pin marker
- milling chip suction
- Qdas link
- ERP link
- upgradeable as inline-solution with
  conveyor
- ultrasonic test, VP-test (spectral analysis)
- integrated work piece - measurement
  systems
- handling manipulators
- test height adjustable
- multiple test points with mean values
- test point defineable via light point

Technical data

Qradial

 
Test load range 60 - 3000 kg  (589 - 29430 N)
Test methods acc. to standards HBW5/750, HBW10/3000, HRC
Max. test width 1100 mm
Test height / path 1600 / 800 mm
Throat depth 650 mm
Data interface 3x USB, 1x RS232, 1x RJ45 (Ethernet)
Weight of basic machine 4800 kg
Machine dimensions (LxBxH) 2500 x 1900 x 2800 mm

 

This website uses cookies. By using our website, you also agree. Privacy Policy ›