Fully automatic
single Hardness Tester

Rockwell, Brinell, Knoop und Vickers

Test methods and force application

Test force variants

1 kg
250 kg
Rockwell

Rockwell

DIN EN ISO 6508, ASTM E-18

  • HRA - HRV
  • HR15-N/T/W/X/Y
  • HR30-N/T/W/X/Y
  • HR45-N/T/W/X/Y
Brinell

Brinell

DIN EN ISO 6506, ASTM E-10

  • HBW 1/1
  • HBW 1/2.5
  • HBW 1/5
  • HBW 1/10
  • HBW 1/30
  • HBW 2.5/6.25
  • HBW 2.5/15.6
  • HBW 2.5/31.25
  • HBW 2.5/62.5
  • HBW 2.5/187.5
  • HBW 5/25
  • HBW 5/62.5
  • HBW 5/125
  • HBW 5/250
  • HBT (not acc. to standards)
Vickers

Vickers

DIN EN ISO 6507, ASTM E-384, ASTM E-92

  • HV 1
  • HV 2
  • HV 3
  • HV 5
  • HV 10
  • HV 20
  • HV 30
  • HV 50
  • HV 100
  • HVT (not acc. to standards)
Knoop

Knoop

DIN EN ISO 4545, ASTM E-384

  • HK1
  • HK2

Integrated conversions:
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E140

Pipe testing

Check pipes economically with
the Q150A/A+ according to the
applicable standards.

Dynamic height adjustment

Dynamic height adjustment

The compact hardness tester in combination with the electronic movement control makes quick, accurate and sensitive movement of test head possible. It is positioned collision secured forceless and accurate via turning angle (6 mm/s).

Exact positioning & large test room

Exact positioning & large test room

The sophisticated construction offers a large and well arranged test area. The fully automatic XY-slide with high precision optic path measurement system can be equipped i.e. with two 8-fold sample holders. Beyond that, customer specific magazines can be managed and created in the software.

Accessibility to narrow test places

Accessibility to narrow test places

- LD lenses provide an increased working distance
- Collision proof
- Overview and analysis via optical system
- Field of view 0.2 - 40 mm
- The X-Y travel range can be displayed as one image via the standard panorama function

Working room lighting

Working room lighting

The functionally integrated work space lighting permits accurate positioning of the indenter.

Extended test area

Extended test area

The complete Q150 series can be customized. Send us your specifi cations and you will immediately receive a customized concept.

Qpix Control sets new standards

Qpix Control sets new standards

Maximal repeatability. All test specific data are stored corresponding to any single test point. Test points can be checked or tested a second time easily.

Rail testing

Rail testing

Another perfect application is the testing of rail profiles. The complete track can be scanned via the standardized panorama picture function, thus allowing accurate and fast positioning of the individual test series.

Multi Jominy
sample testing

Up to 8 samples can be placed in the
Jominy sample holder for testing. The
testing cycle is fully automatic and
executed accor-ding to the norm.

Store, load & export data

Store, load & export data

All measurement data can be stored or processed. Among the functions are:
store list, load and delete export list as Excel and print list. Furthermore, the data can be exported in different file formats (XLS, XML, PDF, Q-DAS...).

 

Embedded samples for CHD, NHD, SHD

Embedded samples for CHD, NHD, SHD

The sample patterns can be easily selected using the program. In addition to the single and row measurement, the user can select CHD, NHD and SHD.

Welding test samples

Welding test samples

- Ideal for welding test samples or visual test point positioning jobs
- Test points can be norm-positioned based on the visual presentation

Sophisticated Software tools

Sophisticated Software tools

Picture top: Image with graphic indentation size pre calculation
Picture bottom: Graphic hint when test points are located to close to each other (3x d)

Identical parts testing

Identical parts testing

Identical sample test series can be saved as templates. Pre-defined sample magazines can be used to activate all relevant data, such as test patterns, test methods and user fields.

Crack lenght measuring K1C

Crack lenght measuring K1C

For evaluating the K1C value the 4 cracks are measured according to the norm. After that the MPa√m value is evaluated automatically. More

Plane hardness chart

Plane hardness chart

Hardness distribution across partial segments or whole planes of test samples. Colourized representation in 2D and perspectively free twistable 3D on sample image.

Best orientation

by simultaneous Macro und Micro view

Bi-directional data interfaces

Qpix control Plug-in modules: universal, bi-directional data interfaces for order management systems. The hardness testing machine receives all order data and test plans fully automatic. After the test run these will be added with the results and sent back to the order management system. File import and export is configurable freely and therefore adaptable individually.

Bi-directional data interfaces

Data input device integration

Qpix CONTROL software module Barcodescanner (Option): Scanning, splitting and processing of barcodes and QR-codes. Data input devices can load test program templates or fill out data fields.

Fully automatic unmanned operation

Qpix CONTROL software module Remote-Plug-in (Option): The main control unit of a production line sends commands to the hardness tester - the Remote interface enables a fully automatic and unmanned operation via complete remote command

 

A long term investment

Upgrade modules / accessories

A hardness tester that grows with your requirements

Working room lighting

Working room lighting

Lens system

Lens system

2. Lens system

2. Lens system

Barcode Reader

Barcode Reader

Sample image camera

Sample image camera

Contour Scan

Contour Scan

Qpix JOMINY

Qpix JOMINY

Qpix REMOTE Control via SPS/PCI

Qpix REMOTE Control via SPS/PCI

Sample magazine recognition

Sample magazine recognition

Edge recognition

Edge recognition

Technical data

A/A+ Variant

 
Test force range 1 - 250 kg (9,81 - 2450 N)
Test height/Throat depth 187 mm / 180 mm  
Test height extension (option) 377 mm  
Height adjustment v max 6 mm/s  
Software Qpix Control2  
Integrated optic system - (Option)  
Camera system 18 MP color camera 2x 18 MP color camera
Sample image camera - Yes
Test anvil/Cross slide motoric 170 x 250 mm  
Data interface Interface PC-Hardness tester: 1x USB3.0
Weight of basic machine
with Test height extension
120 kg
137 kg
 
Max. work piece weight 50 kg  
Power supply 230~1/N/PE, 110~1/N/PE
Max. power consumption ~ 240 W  
Accessories / Options Single and multi sample holders, Jominy sample holder, Indenters, Lenses, Software modules

 

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